How to Apply Prestressed Multi-strand Jacks for Tensioning Multi-strand Anchorage Systems

cable-stayed bridges

Introduction

Prestressed concrete is a widely used construction technique that enhances the strength and durability of structures by applying compressive stresses before external loads are introduced. A critical component in this process is the multi-strand jack and multi-strand anchorage system, which ensures efficient force transfer.

In this guide, we’ll walk you through the step-by-step process of applying prestressed multi-strand jacks for tensioning multi-strand anchorages, while incorporating high-ranking SEO keywords to help professionals find this resource easily.

Step-by-Step Guide to Applying Multi-strand Jacks for Anchorage Tensioning

1. Preparation & Safety Checks

  • Inspect the multi-strand jack and anchorage system for damage.

  • Ensure all strands (PT tendons) are properly aligned in the duct.

  • Verify that the anchor wedges are clean and free from debris.

2. Installing the Multi-strand Jack

  • Position the multi-strand hydraulic jack over the strands.

  • Secure the jack to the bearing plate and ensure proper seating.

  • Connect the hydraulic pump and perform a pressure test to check for leaks.

3. Applying Prestressing Force

  • Gradually increase hydraulic pressure to tension the strands.

  • Monitor the elongation and pressure gauge readings to ensure accuracy.

  • Refer to PTI guidelines for acceptable tolerances in force application.

4. Locking the Strands in the Anchorage

  • Once the desired force is achieved, release hydraulic pressure slowly.

  • The anchor wedges will grip the strands, maintaining the prestressing force.

  • Trim excess strands and apply corrosion protection if required.

5. Post-Tensioning Verification

  • Measure final elongation and compare it with theoretical calculations.

  • Use load cells or strain gauges for force verification if necessary.

  • Document all readings for quality assurance.

 

Why Proper Tensioning Matters

Improper tensioning can lead to:

  • Loss of prestress force (leading to structural weakness)

  • Strand slippage (causing anchorage failure)

  • Uneven load distribution (increasing cracking risk)

For best practices, consult ACI 423.7-14 on post-tensioning systems.

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